What is fabrication?
The process of Fabrication involves construction of various components using a diverse range of materials, including metals, laminates, wood, and other solid surfaces, utilising one or more manufacturing techniques such as cutting, welding, machining, forming, forging etc.
It is a critical process for manufacturers to ensure production of high-quality, finished products from raw materials or components. The process involves a range of techniques and equipment to transform the raw materials into the desired shape and size, before assembling them into the final product.
Types of fabrication:
Fabrication can be classified based on location and materials. The process can be performed on-site or in a factory, and the materials used can include metals, laminates, wood, and other solid surfaces.
Some common types of fabrication include boiler structures, pipe racks, bulk storage tanks, piping, tanks and vessels, PEB (Pre-Engineered Buildings), and machine parts.
|Types of Fabrication||Location|
|Structural Fabrication e.g. Warehouse, Pipe Rack etc.||On site|
|Structural Fabrication - e.g. Boiler, Chimney Structure etc.||On site|
|Storage Tanks - Bulk Storage, Non Pressure Vessel, e.g. Grain Silo, Water Reservoirs etc.||On site|
|Storage Tanks - Non-bulk Storage, Non Pressure Vessel, e.g. Overhead Water tank, Chemical Tank etc.||Factory|
Importance of Fabrication for Manufacturing:
Fabrication plays a critical role in manufacturing by enabling them to create custom products that meet specific requirements. The process allows manufacturers to produce complex products that would otherwise be difficult or impossible to create using off-the-shelf components.
- Enables manufacturers to produce high-quality and reliable products that meet specifications.
- Ensures consistency and precision in production
- Enables customization and flexibility in design
- Helps to control costs and improve efficiency in production processes
- Can result in improved durability and performance of products
- Plays a critical role in ensuring safety and reliability of products for the end-users.
Now that we have a clear understanding of what it is and its importance in manufacturing, it's important to note that many businesses in India seek the services of fabrication vendors to help them produce custom-made components or products.
This is where the concept of "fabrication as a service" comes in.
What is Fabrication as a Service (FaaS)?
Fabrication as a service is a business model where fabrication vendors offer their expertise and equipment to produce custom products for businesses who may not have the necessary resources or expertise to fabricate the components in-house.
What is the difference between Fabrication vs Fabrication as a Service?
The main differences between Fabrication and FaaS are that:
- FaaS is a service-based model that provides access to fabrication capabilities without requiring businesses to have their own equipment or staff.
- Fabrication, on the other hand, can refer to either the in-house manufacturing process or outsourcing to a traditional fabrication company.
- FaaS providers often provide a more hands-off approach. Businesses using FaaS can typically choose from pre-existing designs and materials, rather than designing and fabricating products from scratch.
Overall, they are related concepts but they offer different benefits and approaches to manufacturing.
Benefits of Fabrication as a Service (FaaS):
- Fabrication as a Service or FaaS providers offer design, prototyping, and services to customers on demand, allowing businesses to quickly and easily create the products they need without investing in expensive manufacturing equipment or hiring specialised staff.
- The FaaS model allows businesses to benefit from a wider range of manufacturing capabilities and expertise than they may have in-house, while also reducing costs, improving quality, and speeding up the production process. FaaS is often used for prototyping, short-run production, and specialty parts manufacturing.
Major Tools and Equipment:
- CNC machines: Computer Numerical Control (CNC) machines are used for precision cutting and shaping of various materials, including metals, plastics, and wood.
- Laser cutting machines: These machines use high-powered lasers to cut through materials with high precision and accuracy.
- Welding machines: Welding is a common process that joins two or more pieces of metal by heating them to a molten state and fusing them together.
- 3D printers: 3D printing is a relatively new technique that uses computer-controlled printers to create three-dimensional objects from digital designs.
- Plasma cutters: These machines use plasma to cut through various materials with high precision.
Considerations While Choosing a Fabrication Service Vendor:
When selecting a fabrication service vendor, it is important to consider several key factors. The most common ones include overall experience, quality, production capacity, equipment and technology, safety norms etc. On Venwiz, you get a higher level of insight to help you shortlist vendors more efficiently. These include:
- Experience in similar jobs: Look for a vendor who has experience working/have worked on similar projects as yours. This can help ensure that they have the necessary skills and expertise to complete the job to your satisfaction.
- Location: Consider the location of the vendor in relation to your site or project. A vendor who is located nearby can help reduce transportation costs and lead times.
- Turnover: Check if the vendor has the financial resources and capacity to handle the turnover required for your project. This includes the ability to purchase raw materials, pay their staff, and meet other expenses required to complete the job.
- Availability of in-house resources: Check if the vendor has the necessary in-house resources, such as equipment, manpower, and materials, to complete your project without relying on third-party vendors.
- Previous clients: References from previous clients help build trust and help you gauge their satisfaction with the vendor's work, including their ability to meet deadlines and quality standards etc.
For a more refined and easier search experience, Explore Venwiz today. Below are a few of our qualified Fabrication service vendors:
Venwiz Vendors for Fabrication as Service:
- M/s Primesol And Ergo System
- Sharma Fabricators & Erectors Pvt Ltd
- Oriental Manufacturers
- Acme Process Systems Pvt Ltd.